The effects of material formulation and manufacturing process on mechanical and thermal properties of epoxy/clay nanocomposites
MetadataShow full item record
A holistic study was conducted to investigate the combined effect of three different pre-mixing processes, namely mechanical mixing, ultrasonication and centrifugation, on mechanical and thermal properties of epoxy/clay nanocomposites reinforced with different platelet-like montmorillonite (MMT) clays (Cloisite Na+, Cloisite 10A, Cloisite 15 or Cloisite 93A) at clay contents of 3–10 wt%. Furthermore, the effect of combined pre-mixing processes and material formulation on clay dispersion and corresponding material properties of resulting composites was investigated using X-ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), flexural and Charpy impact tests, Rockwell hardness tests and differential scanning calorimetry (DSC). A high level of clay agglomeration and partially intercalated/exfoliated clay structures were observed regardless of clay type and content. Epoxy/clay nanocomposites demonstrate an overall noticeable improvement of up to 10 % in the glass transition temperature (Tg) compared to that of neat epoxy, which is interpreted by the inclusion of MMT clays acting as rigid fillers to restrict the chain mobility of epoxy matrices. The impact strength of epoxy/clay nanocomposites was also found to increase by up to 24 % with the addition of 3 wt% Cloisite Na+ clays. However, their flexural strength and hardness diminished when compared to those of neat epoxy, arising from several effects including clay agglomeration, widely distributed microvoids and microcracks as well as weak interfacial bonding between clay particles and epoxy matrices, as confirmed from TEM and SEM results. Overall, it is suggested that an improved technique should be used for the combination of pre-mixing processes in order to achieve the optimal manufacturing condition of uniform clay dispersion and minimal void contents.
The final publication is available at Springer via http://doi.org/10.1007/s00170-016-8572-x
Showing items related by title, author, creator and subject.
Microstructural design and properties of high performance recycled cellulose fibre reinforced polymer eco-nanocompositesAlamri, Hatem Rashed (2012)In recent years, cellulose fibre-reinforced polymer composites have been gaining a great attention in several engineering applications due to their desirable properties, which include low density, low cost, renewability ...
Effect of water absorption on the mechanical properties of nano-filler reinforced epoxy nanocompositesAlamri, Hatem; Low, It Meng (2012)This study aimed to investigate the effect of water absorption on the mechanical properties of nano-filler reinforced epoxy nanocomposites as well as to study the influence of different types of nano-fillers such as ...
Assaedi, H.; Shaikh, Faiz; Low, It Meng (2016)The effect of nano-clay platelets (Cloisite 30B) on the mechanical and thermal properties of fly ash geopolymer has been investigated in this paper. The nano-clay platelets are added to reinforce the geopolymer at loadings ...