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    The Effect of Combined Cold Air and Minimum Liquid Cooling on End Milling

    Access Status
    Fulltext not available
    Authors
    Boswell, Brian
    Voges, E.
    Date
    2011
    Type
    Conference Paper
    
    Metadata
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    Citation
    Boswell, Brian and Voges, Erika. 2011. The Effect of Combined Cold Air and Minimum Liquid Cooling on End Milling, in Ming Ma (ed), International Conference on Mechanical, Industrial, and Manufacturing Engineering, Jan 15 2011, pp. 54-57. Melbourne, Vic.: Information Engineering Research Institute.
    Source Title
    Proceedings of 2011 International Conference on Mechanical, Industrial, and Manufacturing Engineering (MIME2011)
    Source Conference
    2011 International Conference on Mechanical, Industrial, and Manufacturing Engineering
    ISBN
    978-0-9831693-1-4
    School
    Department of Mechanical Engineering
    URI
    http://hdl.handle.net/20.500.11937/25878
    Collection
    • Curtin Research Publications
    Abstract

    Modern machining companies constantly face the challenges of quality and cost pressures as well as the ever increasing global awareness of social and environmental issues that affect the manufacturing of machined parts. For companies to remain competitive and sustainable in the future they need to develop new techniques which reduce the environmental impact of manufacturing. Conventional wisdom [1] states that it is essential to use flood coolant to reduce thermal shock on the tool tip during end milling, as intermittent cooling increases this effect. End milling dry is preferred to milling with too little cutting fluid for this reason, especially for carbide tool tips. Previous experimental evaluation of Minimal Quantities of Lubrication (MQL) when applied to an end milling operation has proved to be inconclusive as to the effectiveness. The cause is believed to be ineffective heat removal from the cutting zone. The research presented in this paper represents the initial experimentation involved in developing a suitable alternative approach to using copious amounts of cutting fluid during end milling. It has been found from cutting tests that eliminating the cutting fluid entirely has not been practical: the most promising results have been derived from a combination of air cooling with the addition of small amounts of vegetable oil.

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      End milling is a very common metal cutting process used for the machining of most types of metal. The process is inherently intermittent causing the tool tip edge to constantly fluctuate between various levels of temperatures, ...
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      The end milling process is one of the most common metal removal processes used today its due to versatility in generating machined shapes. However, the intermittent nature of the cutting process together with the variation ...
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