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Effects of substrate curvature radius, deposition temperature and coating thickness on the residual stress field of cylindrical thermal barrier coatings

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Open access
Authors
Mao, W.
Jiang, J.P.
Zhou, Y.C.
Lu, Chungsheng
Date
2011
Type
Journal Article

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Mao, W.G. and Jiang, J.P. and Zhou, Y.C. and Lu, C. 2011. Effects of substrate curvature radius, deposition temperature and coating thickness on the residual stress field of cylindrical thermal barrier coatings. Surface and Coatings Technology. 205 (8-9): pp. 3093-3102.
Source Title
Surface & Coatings Technology
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Department of Mechanical Engineering
Remarks

NOTICE: This is the author’s version of a work that was accepted for publication in Surface & Coatings Technology. Changes resulting from the publishing process, such as peer review, editing, corrections, structural formatting, and other quality control mechanisms may not be reflected in this document. Changes may have been made to thiswork since it was submitted for publication. A definitive version was subsequently published in Surface & Coatings Technology [205, 8-9, 2011] DOI 10.1016/j.surfcoat.2010.11.020

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Abstract

In a thermal barrier coating (TBC) system with cylindrical geometry, the position of coating plays an important role in the distribution of residual stress. In this paper, the residual stress field in three different types of TBCs with cylindrical geometry has been analyzed. The main focus is on the effects of substrate curvature radius, deposition temperature and coating thickness on the residual stress distribution during a deposition process. The results show that the substrate curvature radius significantly affects the distributions of radial and hoop residual stresses, which are in good agreement with experimental measurements by photo-stimulated luminescence piezospectroscopy (Wang et al., Acta Mater., 2009, 57(1):182–195). The maximum radial residual stress locates closely to the coating/thermal grown oxide interface. However, the maximum hoop residual stress lies in the thermal grown oxide layer, which is much more than other three layers and presents a strong stress singularity along the thickness direction.