Curtin University Homepage
  • Library
  • Help
    • Admin

    espace - Curtin’s institutional repository

    JavaScript is disabled for your browser. Some features of this site may not work without it.
    View Item 
    • espace Home
    • espace
    • Curtin Research Publications
    • View Item
    • espace Home
    • espace
    • Curtin Research Publications
    • View Item

    The study of coated carbide ball end milling tools on inconel 718 using numerical simulation analysis to attain cutting force and temperature predictive models at the cutting zone

    Access Status
    Fulltext not available
    Authors
    Chien, S.
    Reddy, M.
    Lee, V.
    Debnath, Sujan
    Date
    2017
    Type
    Conference Paper
    
    Metadata
    Show full item record
    Citation
    Chien, S. and Reddy, M. and Lee, V. and Debnath, S. 2017. The study of coated carbide ball end milling tools on inconel 718 using numerical simulation analysis to attain cutting force and temperature predictive models at the cutting zone. Materials Science Forum. 882: pp. 28-35.
    Source Title
    Materials Science Forum
    DOI
    10.4028/www.scientific.net/MSF.882.28
    ISBN
    9783038357322
    School
    Curtin Sarawak
    URI
    http://hdl.handle.net/20.500.11937/49820
    Collection
    • Curtin Research Publications
    Abstract

    The unique properties of Inconel 718 make it a challenging material to machine especially in ball end milling operations due to high cutting force and temperature concentrated at the cutting zone. These essentially lead to accelerated tool wear and failure resulting in high costs and loss of production. In this research, finite element numerical simulation was performed using AdvantEdge to simulate ball end milling using an 8mm TiAlN coated carbide tool. Response Surface Methodology (RSM) is applied by using a 3 level 3 factorial Box-Behnken design of experiment with different combinations of cutting speed, feed rate, and depth of cut parameters with a selected range of parameters to simulate finishing operations. Temperature contour from finite element analysis showed that the highest temperature occurs near the depth of cut line just before the chip separates from the workpiece. Using multiple linear regression, a quadratic polynomial model is developed for maximum cutting force and a linear polynomial model peak tool temperature response respectively. Analysis of Variance (ANOVA) showed that feed rate had the most significance for cutting force followed by depth of cut. Also, cutting speed was found to have little influence. For peak tool temperature, cutting speed was the most significant cutting parameter followed by feed rate and depth of cut.

    Related items

    Showing items related by title, author, creator and subject.

    • Ultra-precision machining of electroless-nickel for very long cutting distance
      Pramanik, Alokesh; Rahman, M. (2012)
      Study on ultra-precision machining, where diamond cutting tools are used to achieve submicron tolerance and a nano-meter surface finish, has increased since the 1960s. Surfaces of the popular metals (copper and aluminium) ...
    • Heat transfer mechanisms in an indirectly heated rotary kiln with lifters and its role in scaling
      Hwan, Iwan Harsono (2009)
      This present research aims to obtain a fundamental understanding on solid transport, solid mixing and the complex heat transfer mechanisms related to the important installed segmented lifter in an indirectly heated ...
    • Use of air cooling and its effectiveness in dry machining processes
      Boswell, Brian (2008)
      Traditional liquid coolants used in metal machining are known to contain chemical carcinogens that could present serious health risks for machine operators and have inherent waste disposal concerns on the environment. In ...
    Advanced search

    Browse

    Communities & CollectionsIssue DateAuthorTitleSubjectDocument TypeThis CollectionIssue DateAuthorTitleSubjectDocument Type

    My Account

    Admin

    Statistics

    Most Popular ItemsStatistics by CountryMost Popular Authors

    Follow Curtin

    • 
    • 
    • 
    • 
    • 

    CRICOS Provider Code: 00301JABN: 99 143 842 569TEQSA: PRV12158

    Copyright | Disclaimer | Privacy statement | Accessibility

    Curtin would like to pay respect to the Aboriginal and Torres Strait Islander members of our community by acknowledging the traditional owners of the land on which the Perth campus is located, the Whadjuk people of the Nyungar Nation; and on our Kalgoorlie campus, the Wongutha people of the North-Eastern Goldfields.