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    Cutting performance of diamond tools during ultra–precision turning of electroless nickel plated die materials

    189078_189078.pdf (414.5Kb)
    Access Status
    Open access
    Authors
    Pramanik, Alokesh
    Soon, Neo
    Rahman, Mustafizure
    Li, X
    Sawa, M
    Meada, Y
    Date
    2003
    Type
    Journal Article
    
    Metadata
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    Citation
    Pramanik, A. and Neo, K. S. and Rahman, M. and Li, X. P. and Sawa, M. and Meada, Y. 2003. Cutting performance of diamond tools during ultra–precision turning of electroless nickel plated die materials. Journal of Materials Processing Technology. 140 (1-3): pp. 308-313.
    Source Title
    Journal of Materials Processing Technology
    DOI
    10.1016/S0924-0136(03)00751-9
    ISSN
    09240136
    Remarks

    NOTICE: this is the author’s version of a work that was accepted for publication in Journal of Materials Processing Technology. Changes resulting from the publishing process, such as peer review, editing, corrections, structural formatting, and other quality control mechanisms may not be reflected in this document. Changes may have been made to this work since it was submitted for publication. A definitive version was subsequently published in Journal of Materials Processing Technology, Volume 140, Issues 1-3, September 2003, DOI:10.1016/S0924-0136(03)00751-9

    URI
    http://hdl.handle.net/20.500.11937/36209
    Collection
    • Curtin Research Publications
    Abstract

    This study is an attempt (a) to observe the wear characteristic of diamond tool with 200 km cutting distance and to study the effects of wear on the surface roughness and cutting forces and (b) to optimize various cutting parameters such as depth of cut, feed rate, spindle speed and phosphorus content. The experimental results showed that tool wear was not so significant although some defects on rake face were observed after cutting 15.6 km. Further cutting showed that the surface roughness increases with cutting distance, and that the cutting forces were larger than thrust force at the beginning of cutting, but after cutting 130 km, thrust force became larger and increased rapidly. It was also observed that forces increase with the increase of depth of cut, spindle speed and feed rate, and decrease with the increase of phosphorus content of the plating. Depth of cut has no significant effect on surface roughness, while it increases with increase of feed rate and decreases with the increase of percentage of phosphorus content in the workpieces. In case of spindle speed, surface roughness decreases with the increase of spindle speed up to a certain value and then starts to increase with the increase of spindle speed.

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      Study on ultra-precision machining, where diamond cutting tools are used to achieve submicron tolerance and a nano-meter surface finish, has increased since the 1960s. Surfaces of the popular metals (copper and aluminium) ...
    • Ultra-precision machining of electroless nickel plated die materials
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    • Effect of Machining Conditions and Phosphorus Content in Nano-Precision Machining of Electroless Nickel
      Pramanik, Alokesh; Soon, N.; Rahman, M.; Xiaoping, L.; Sawa, M.; Maeda, Y. (2003)
      The surface finish of a machined workpiece mainly depends on machining conditions, workpiece material and tool geometry if the rigidity of machine is perfect. This paper deals with the effect of feed rate, Spindle speed, ...
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